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Flow Conditioners

The CPA 50E Flow Conditioner

The CPA 50E flow conditioner is the simplest and most technically advanced solution for your flow conditioning needs. Extensively evaluated by independent laboratories, the affordable CPA 50E provides the fully developed, swirl-free flow profile required for repeatable, error-free measurement with all types of flow meters. And while designed and recommended for high-pressure natural gas applications, the CPA 50E can also be used with other gases and liquids.

The CPA 50E flow conditioner provides stable performance downstream of even the most demanding installations-on or offshore-ensuring worry-free measurement.
 

Features

 
  • Low life cycle cost (capital cost installation cost maintenance cost)
  • An "isolating" flow conditioner
  • No spool piece or extra flanges required
  • Compact design allowing for simple installation, removal and inspection
  • Improvement of accuracy over tube bundle designs
  • Low pressure drop
  • Proven design and track record
  • Rugged, reliable, one-piece construction
  • Consistent performance throughout all pipe sizes
  • High manufacturing quality
  • Measurement Canada approved
  • Proven performance with orifice and ultrasonic meters
  • Available for appropriate Reynolds number range
  • Increase flow capacity without a loss of accuracy
  • Design permits easy retrofits of existing orifice installations
  • Functionally eliminates swirl

The CPA 50E flow conditioner can be applied to new installations or to retro-fit, rebuilt or in situ upgrades. They can be used with a wide variety of configurations -including straight pipe, multiple elbows (in and out of plane), and tee installations -are easily installed, and are available for pipe sizes ranging from 1 to 60 inches.

Options to Fit Your Requirements:
Type
Flange Requirements Comments
A

Raised Face Weld Neck (RFWN),
both flanges 

Easy retro-fit for tube bundles 

B
Wafer  Simple installation/removal
C
Pinned (2",3" and 4" only) Pinning kit supplied by others
D
RTJ Manufactured to applicable standards


Information:

CFD Demonstration of Installation Effects and Swirl Elimination Capability 

  CFD Study of Installation Effects and Tees vs Elbows

Pressure Drop Calculator (Requires Microsoft Excel)

  Pressure Drop Spread Sheet

CEESI 2008 Presentation on Flow Conditioning and Fluid Flow Measurement

  Flow Conditioning and Fluid Flow Measurement

Computational Fluid Dynamic Results - by Fluent (for qualitative educational purposes only) Go SLOW one frame at a time from start of presentations and it will download properly.

  Double Elbow in Plane (DEIP) CFD Results

  Double Elbow Out of Plane (DEOP) CFD Results

  Single Elbow CFD Results

  Straight Pipe CFD Results

 

  SWRI - CPA Tests
  CPA 50E Features and Benefits   Tube Bundles
  CPA TBR Features and Benefits   Secondary Measurement
  How the CPA 50E Works   Swirl

  Implementing New Technology at TransCanada Pipelines
  CPA 50E Installation Drawings for Bi-Directional Ultrasonic Meters
  CPA 50E Installation Drawings for Uni-Directional Ultrasonic Meters
  CPA 50E Installation Drawings for Orifice Meters
  CPA Installation Drawings for Turbine Meters
  CPA 50E Quick Specs
 Tube bundle and Flow Conditioner comparison chart
 CPA 50E Reynolds Number Range
 CPA 50E RTJ Insert Spec


Reports:

  Flow Conditioner and Effects on Accuracy for Fluid Flow Measurement

This paper overviews the installation effects which must be managed when using flow conditioning to create optimal flow conditions.  It details the specifics of a fully developed velocity profile, the effect this has on measurement accuracy as well as the significance of the turbulence intensity on meter performance.  The goal of this paper is to help clarify the importance of flow conditioning in maximizing meter performance.

  
  Effect of Flow Conditioners and Pulsation on Performance of an 8" Multipath Ultrasonic Meters
 
This report presents the results of NPS - 8" flow conditioner installation effects research work with ultrasonic meters. The CPACL NOVA 50E flow conditioner improves the performance of both ultrasonic meters resulting in a near baseline performance. The performance of the 19 tube bundle is inconsistent and hence deemed to be unsatisfactory.

Installation:

Two elbows out of plane - zero spacing between elbows, high Re.
 
 
  Custody Transfer Implementation of Multipath Ultrasonic Meters
  
An operationally based paper outlining the performance results of a large diameter metering facility utilizing ultrasonic meters and NOVA 50E Flow Conditioners. The facility is a large diameter NPS 20 inch bi-directional facility.

Most noteworthy of this paper are the results attached at the end of the paper outlining typical perfromance results for a multipath ultrasonic meter and a single point ultrasonic meter installed in a series configuration. A primary (multipath meter) to secondary (single path) comparison of very low percent difference can only be achieved if the flow conditions are ideal. This is strong evidence that the NOVa 50 E flow conditioner provides fully developed flow conditions.

Cost saving are substantial when a single point devise can be used for comparitive purposes. 
 
  
  Flow Conditioning for Natural Gas Measurement
 
An entry level paper which is used to provide a technical overview for the measurement practitioner who is not involved in the technology.

Overview is provided for Orifice Meters, Turbine meters and Ultrasonic meters. 
 
  
  The Centaur Project
  
The Centaur project began in January of 1999 as a design for a suitable traceable reference for TransCanada Calibrations multimillion dollar high pressure test facility. It's design includes a NOVA 50E flow conditioner, multipath ultrasonic meter, reference turbine meter and meter tubes with a fusion bonded epoxy coating applied to their internals.

The paper provides results to date of the round robin testing which is being used to provide the accuracy and repeatability of the calibration meter runs. Noteworhty, is the fact that a NOVA 50E flow Conditioner is specified and used for an extremely accurate calibration meter run.
  
 
  Effects of Turbulence on Orifice Meter Performance
 
This paper provides a very technical background relating to the effects of velocity profile and turbulence profile on orifice metering. At the time of the writing of this paper, the NOVA model 50E was not yet invented. The paper is the results of work to identify and understand how various installation effects may change the coefficient of discharge utilized in flow standards. This research was the first step in identifying that the 19 tube bundle flow conditioners have drawbacks relating to the stable generation of a zero error repeatable flow velocity profile and why this occurs.

This information initiated a strong efforts to develop the NOVA 50E (CPACL) Flow Conditioner plate. It is essential reading to those who wish to understand the impetus behind the flow conditioner development surge.

  
  Orifice Meter Installation Effects
 
This paper does not provide performance of flow conditioner perforated plates, but it does provide clear evidence as to why the classical 19 tube, tube bundle does nor work. A very good reference paper to show why alternate technologies were developed.

With the new AGA-3 standard being issued soon, this is an excellent reference document to help substantiate the need to change from the existing tube bundle technology to new high performance perforated plates.
 
  
   CPA 50E Flow Conditioner Ordering/Pricing Form

 
   
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